| Customization: | Available |
|---|---|
| After-sales Service: | Guide Installation, Commissioning and Maintenance |
| Warranty: | 12 Months |
|
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HCD-E1000 Polyurethane Hybrid Foam Sealing Machine
HCD-E1000 is widely used in automobiles, cabinets/cabinets, air filters, air conditioning purification equipment, packaging, electronic components, lamps, new energy and other industries.
feature
Material: PU
Stroke: 2350 × 1200 × 200mm/300mm (X*Y*Z)
Workbench: 500*500*1500mm (length*width*height)
Finished gasket width 6-30mm
Configuration:
--Mobile operation console
-- Mixing and dispensing device
--Mechanical frame
--Electrical control panel
- oil storage tank
--Integrated workbench
options:
--Automatic material filling station
Main technique. dataConfiguration:
--Mobile operation console
-- Mixing and dispensing device
--Mechanical frame
--Electrical control panel
- oil storage tank
--Integrated workbench
options:
--Automatic material filling station
Main technique. data
| Items | Parameters/Brand | |
| machine | model | HCD-E1000(standard) |
| overall space | 3270*1870*1900mm (L*W*H) | |
| working stroke | 2350 × 1200 × 200mm/300mm (X*Y*Z) | |
| weight | 1500 KGS | |
| chemical material | name | polyurethane |
| components | 2 components(A+B) | |
| system/operation | operating system | SYNTEC CNC control system |
| interface | touch screen | |
| operating method | touch screen/keyboard/ buttons | |
| controller | SYNTEC | |
| screen size | 15" | |
| mixing head | model | D100 |
| gasket width | 6-30mm | |
| clean method | high pressure water clean+ air-blow cleaning | |
| mixing ratio(A:B) | 1∶1-10∶1 | |
| output | 1-4 g/s | |
| repeated position precison | ±0.05mm | |
| air pressure | 5 bar | |
| metering pump | brand | CRED |
| model | A-3.0T B-0.6T | |
| mechanical frame | type | 3-aix linear mechanical arm |
| speed | 0-250mm/s | |
| rail brand | HIWIN (Taiwan)/ABBALinear | |
| belt brand | China brand | |
| servo motor | Panasonic/HCFA | |
| speed reducer | China brand | |
| storage tank | type | air pressure tank |
| volume | A tank-50L B tank-24L | |
| automatic stirring | A tank:YES B tank: NO | |
| glue refill | manual | |
| air refill | automatic | |
| automatic refill station | optional | |
| working table | material | aluminum profiles |
| size | all-in-one | |
| electric power | voltage | 3X380V |
| powder | 3.5kw | |
| air | dry compressed air | ≥5bar |
| water | clean tap water | |
- Mixing Chamber Model: D1001. Patented mixing chamber head with independent intellectual property rights;
2. high pressure water purification and air purification;
3. modular lightweight structure design;
4. high strength aluminum alloy and stainless steel structure;
5. Built-in glue circulation system to ensure effective isolation of glue and compressed air, increasing the reliability of glue and storage life.
6. multi-stage glue injection, multi-point cavity flushing, flushing cleaner and more efficient, increasing the continuous use.
7. Segmented combination of valve body, fast action response, glue does not leak, low maintenance costs.
8. Standard mixing chamber thermostatic cooling water circulation system, matching the special needs of the glue, to effectively ensure the quality of the rubber strip.
9. Stirring bar speed is adjustable, special design makes the glue mix very evenly.
10. stir bar direction movement control nozzle locking function
- control system:SYNTEC
1,Adopting Taiwan advanced control system and self-developed control program. Display gluing image, simulate operation
The display of gluing image and the simulation of operation track can reduce the misoperation.
2,Support module editing, demonstration programming, G code programming, CAD software programming. (Provide 7*24
(7*24 hours programming service) easy to learn and easy to operate, stable and reliable, within one hour to learn to operate the
Equipment.
3,Human-machine interaction can set all kinds of parameters and can display all kinds of alarm information to realize rapid troubleshooting of equipment.
The equipment can be quickly troubleshooted.
4,Support the external exchange platform, automatic gluing, robot up and down the workpiece.
5,Built-in Auto Cad software in vertical computer;
6,USB port for transferring Auto Cad drawing to vertical computer;
7,Set up standard picture library in the vertical computer;
8, Wireless hand operation panel for programming teaching;
1,Traveling mechanism is all driven by Panasonic Ho-servo motor, stable operation, stable reliability and high precision.
Raw Material-PU
PU is a product of 2-component Polyurethane. It adopts FIPFG (foamed-in-place foam gasket) technology which can foam on the
workpiece directly. The finished product is a soft and elastic foamed gasket. This gasket is made from component A and component
B. Component A is mainly polybasic alcohol, Component B is a hardener-isocyanate. After mixing A and B according to a certain
proportion and completely foaming, the mixture will become a soft foamed sealing strip.
• Mixing time: time for mixing component A and component B
• Reaction time: time for the mixture to react( about15-60 seconds after mixing)
• Foam time: time from reaction to finish (about 15-180 seconds)
• Dry time: time for no viscosity on the suface, and no damage with touch under room temperature 25 ºC(about 2-20 minitues later)
• Available time:time for the availability of gasket to be pressed or assembled (about 20 minitues-12 hours later)
HCD-E1000 2-component foaming machine is a 2-component mixing and dosing system. It can be used to foam, glue and pot for various
Workpieces. HCD-E1000
Adopt Chinese CRED high-precision metering pump, which can adapt to low viscosity, medium viscosity and
High viscosity polymers and materials such as polyurethanes, silicones, silicones, exposed resins and other reactive materials. HCD-E1000
It can run stably as a stand-alone device or as part of an automated production line.
Two-component foaming machine
HCD-E1000 has different operating modes. The standard control system is a movable cantilevered control panel with 15-inch touch screen. After adjusting the machine and prestting the parameters, the machine will run accurately, safely and efficiently according to the technical
Setting during the production.
Control System Parameters
• Perfect combination of industrial PC and control of motion
• Real-time bus systom
• Pluggable switchpanel( aviation socket)
• 3 operating mode: Adjust/ready/automation
• Formulation management
• 3 levels password protection ((optional)
• Data backup by U disk, SI or LAN
• Accurately adjust material reaction time, feeding quantity prest, automatic cleaing and air injecting/ stirring materials by programs
• Adjust automatic material feeding by controling the pressure
• Counter and timer start automatically as the machine runs
• Monitor and digital dispaly the pressure of components
• Open interfaces
• Operating system and programs can be store in a memory card
Driver technical parameters
• Speed-control servo motor with speed and ajusting display
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