Vehicle Air Fiters Automatic PU Foam Gasket Machine Production Line

• Customization: Available
• After-sales Service: Guide Installation, Commissioning and Maintenance
• Warranty: 12 Months
• Model NO.: HCD-C1000(key screen)
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Strip Thickness: 5-30mm
• Cleaning Method: Smart Wash
• Control System: PLC+CNC
• Control Mode: Button Screen/ LCD Touch
• Product Drawing: Customized
• Product Feature: Constant Cantilever
• Transport Package: Wooden Packing
• Specification: 4250*2300*1800mm
• Trademark: HAOTURE
• Origin: China
• HS Code: 842489

Product Description

 

Product Description

HCD-C1000 Polyurethane Hybrid Foam Sealing Machine
 

HCD-C1000 is widely used in automobiles, cabinets/cabinets, air filters, air conditioning purification equipment, packaging, electronic components, lamps, new energy and other industries.

feature
Material: PU
Stroke: 2400 × 1350 × 200mm/300mm (X*Y*Z)
Finished gasket width 6-30mmConfiguration:

--Mobile operation console
-- Mixing and dispensing device
--Mechanical frame
--Electrical control panel
  - oil storage tank
--Integrated workbench


options:
--Automatic material filling station



Main technique. dataConfiguration:

--Mobile operation console
-- Mixing and dispensing device
--Mechanical frame
--Electrical control panel
  - oil storage tank
--Integrated workbench


options:
--Automatic material filling station



Main technique. data

Items		Parameters/Brand
machine	model	HCD-C1000(key screen)
	overall space	4250*2300*1800mm (L*W*H)
	working stroke	2400 × 1350 × 200mm/300mm (X*Y*Z)
	weight	1800 KGS
chemical material	name	polyurethane
	components	2 components(A+B)
system/operation	operating system	SYNTEC CNC control system
	interface	touch screen
	operating method	touch screen/keyboard/ buttons
	controller	SYNTEC
	screen size	8"
mixing head	model	D200
	gasket width	6-30mm
	clean method	high pressure water clean+ air-blow cleaning
	mixing ratio(A:B)	1∶1-10∶1
	output	1-4 g/s
	repeated position precison	±0.05mm
	air pressure	5 bar
metering pump	brand	CRED
	model	A-3.0T  B-0.6T
mechanical frame	type	3-aix linear mechanical arm
	speed	0-250mm/s
	rail brand	ABBALinear,HIWIN (Taiwan)
	Slider screw brand	ABBALinear
	servo motor	Panasonic/HCFA
	speed reducer	China brand
storage tank	type	air pressure tank
	volume	A tank-50L B tank-24L
	automatic stirring	A tank:YES   B tank: NO
	glue refill	manual
	air refill	automatic
	automatic refill station	optional
working table	material	aluminum profiles
	size	2250*1000*800
electric power	voltage	3X380V
	powder	4.5kw
air	dry compressed air	≥5bar
water		clean tap water

- Mixing Chamber Model: D200

1. Patented mixing chamber head with independent intellectual property rights;
2. high pressure water purification and air purification;
3. modular lightweight structure design;
4. high strength aluminum alloy and stainless steel structure;
5. Built-in glue circulation system to ensure effective isolation of glue and compressed air, increasing the reliability of glue and storage life.
6. multi-stage glue injection, multi-point cavity flushing, flushing cleaner and more efficient, increasing the continuous use.
7. Segmented combination of valve body, fast action response, glue does not leak, low maintenance costs.
8. Standard mixing chamber thermostatic cooling water circulation system, matching the special needs of the glue, to effectively ensure the quality of the rubber strip.
9. Stirring bar speed is adjustable, special design makes the glue mix very evenly.
10. stir bar direction movement control nozzle locking function

- control system:SYNTEC
1,Adopting Taiwan advanced control system and self-developed control program. Display gluing image, simulate operation
The display of gluing image and the simulation of operation track can reduce the misoperation.
2,Support module editing, demonstration programming, G code programming, CAD software programming. (Provide 7*24
(7*24 hours programming service) easy to learn and easy to operate, stable and reliable, within one hour to learn to operate the
Equipment.
3,Human-machine interaction can set all kinds of parameters and can display all kinds of alarm information to realize rapid troubleshooting of equipment.
The equipment can be quickly troubleshooted.
4,Support the external exchange platform, automatic gluing, robot up and down the workpiece.
5,Built-in Auto Cad software in vertical computer;
6,USB port for transferring Auto Cad drawing to vertical computer;
7,Set up standard picture library in the vertical computer;
8, Wireless hand operation panel for programming teaching;

-transmission mechanism:ABBALinear,HIWIN (Taiwan)
1,Traveling mechanism is all driven by Panasonic Ho-servo motor, stable operation, stable reliability and high precision.
2,Transmission part: belt, guide rail, wear-resistant, high precision.

-Measurement systems:CRED
1,The use of high-precision special metering pump, servo motor plus precision reducer drive, to ensure the glue supply
Stability.
2,Monitor the pressure by pressure sensing technology, overpressure automatic alarm and emergency stop to protect the glue supply system.

-thermostat:

1,It consists of heating device and cooling device, which provides a reliable working environment for the equipment.
environment, so that the glue is not subject to external influence, to ensure the stability of the glue after mixing.

-storage tank

1,Adopt stainless steel pressure tank, corrosion-resistant, beautiful and durable, 50L/24L capacity.
2,Lack of material alarm device, when the raw material is lower than the refilling level, man-machine interaction will indicate the refilling.
The tank is equipped with a stirring and filtering function.
3,The glue tank is equipped with stirring and filtering function to prevent the glue from settling and layering.
4,The glue tank is equipped with a heating device to prevent the glue from solidifying in cold weather.

 

Raw Material-PU

PU is a product of 2-component Polyurethane. It adopts FIPFG (foamed-in-place foam gasket) technology which can foam on the
workpiece directly. The finished product is a soft and elastic foamed gasket. This gasket is made from component A and component
B. Component A is mainly polybasic alcohol, Component B is a hardener-isocyanate. After mixing A and B according to a certain
proportion and completely foaming, the mixture will become a soft foamed sealing strip.





• Mixing time: time for mixing component A and component B
• Reaction time: time for the mixture to react( about15-60 seconds after mixing)
• Foam time: time from reaction to finish (about 15-180 seconds)
• Dry time: time for no viscosity on the suface, and no damage with touch under room temperature 25 ºC(about 2-20 minitues later)
• Available time:time for the availability of gasket to be pressed or assembled (about 20 minitues-12 hours later)
HCD-C1000  2-component foaming machine is a 2-component mixing and dosing system. It can be used to foam, glue and pot for various
Workpieces. HCD-C1000

Adopt Chinese CRED high-precision metering pump, which can adapt to low viscosity, medium viscosity and
High viscosity polymers and materials such as polyurethanes, silicones, silicones, exposed resins and other reactive materials. HCD-C1000
It can run stably as a stand-alone device or as part of an automated production line.
Two-component foaming machine


The HCD-C1000 has different operating modes. The standard control system is a 15" keypad with a removable cantilever control panel with an 8" display. After adjusting the machine and prestting the parameters, the machine will run accurately, safely and efficiently according to the technical
Setting during the production. 
Control System Parameters
• Perfect combination of industrial PC and control of motion
• Real-time bus systom
• Pluggable switchpanel( aviation socket)
• 3 operating mode: Adjust/ready/automation
• Formulation management
• 3 levels password protection ((optional)
• Data backup by U disk, SI or LAN
• Accurately adjust material reaction time, feeding quantity prest, automatic cleaing and air injecting/ stirring materials by programs
• Adjust automatic material feeding by controling the pressure
• Counter and timer start automatically as the machine runs
• Monitor and digital dispaly the pressure of components
• Open interfaces
• Operating system and programs can be store in a memory card
Driver technical parameters
• Speed-control servo motor with speed and ajusting display

 

FAQ

 

1. What's our machine use for? 

Application field: sheet metal parts, cabinet, switchgear, enclosure, electrical panel filter, air conditioning, vacuum cleaner, household appliances, locks, lighting, sinks, auto spare parts etc. 

Function: waterproof, dustproof, absorption, noise reduction etc.

2. What type of gasket machine is this?
We offer gantry, constant and constant micro-mix types of gasket machines. Machines can also be customized to meet customer requirements

3.Is the control system of the gasket machine available in multiple languages?
At present, the dispensing system is in Chinese and English. We offer customization in multiple languages.

4.How do you guarantee the quality of the gasket machine?
Before shipping, we will carry out 48 strict inspections on the products.

5.What is the waterproof and dustproof rating of the gasket machine?
IP65,IP66,IP67,IP68

6. How much does it cost?

The price range is competitive, indeed. At a minimum we need to know your requirements for machine size, options, software. Or just let us know what kind of work you do. We can then offer a price based on that condition.

7. Payment term?

wire transfer.

8. Dell terminology?

1. We can make a link at a low price to reduce your tariff, but if you don't tell us first, we will do it as usual.
2. After receiving full payment, we need 7 -15 working days to prepare the goods.
3. If the goods are damaged during transportation, your goods will be packed in cartons or plywood. Please notify our service department within 3 days of receipt

9. Payment?

1. Contact our sales staff to confirm order details and payment terms, and ensure to obtain a proforma invoice with TEC's signature.
2. After payment, send the bank statement to our sales staff.
3. We accept 50% deposit and the rest is paid before delivery.

10. What machines can I buy?

Please let us make some samples for you first to confirm the machine's results.
We can prepare photos to show you. Or have it delivered to you (also free, but the delivery fee is paid by you, you can use payple here).

11. Can I put my logo on the p machine?

Yes Yes! This means you have big orders :)

12. What are the warranty conditions?

1. One-year warranty from the date of shipment.
2. Free replacement of problem parts

Non-human factors, excluding valve bodies, etc. Glue outlet valve, circulation valve, glue inlet valve, flushing valve, needle nozzle, etc.

13. How long does it take to get to my place?

Sorry, we don't know the specifics. bcz Delivery terms and conditions are different and the time is also different. But if you could give us more details. How many days can we count


14. Are you a factory?

Yeah! , we are the manufacturer :)

15. How much is the shipping cost?

Let us know the conditions, such as sea transportation or air transportation, arrival port or door, destination port or door address, you know the machine is a big thing. Not all spaces we can send to. We need these conditions to check the cost.

16. How to support you?

1. Design online services through Skype and Whatsapp. ETC.
2. If required by Team Viewer, remote your computer to set up the software and test the machine.
3. Free instructions and installation video
4. If you provide the toll, our engineers can provide door-to-door service.

17. Why choose us?

Because you have been looking for us for a long time, of course you have other options,

But we are more famous for our PU CNC two-component sealing dispensing machines exported to more than 100 countries.